Preventive Maintenance

Preventive Management

Whether your generator set runs continuously, operates under extreme conditions, or remains on standby, a planned preventive maintenance program is critical to ensure maximum reliability, efficiency, and long-term value.

Why Preventive Maintenance Matters

Without properly scheduled services, power systems lose performance, reliability, and resale value. A comprehensive preventive maintenance plan reduces costly breakdowns, extends equipment life, and ensures your facility is always prepared when utility power fails.

Generators on continuous standby are often mission-critical. They must start immediately and run at full capacity within seconds. Preventive maintenance makes this possible by:

  • Maximizing system reliability

  • Reducing long-term repair costs

  • Extending equipment lifespan

  • Ensuring compliance with safety standards

Our Preventive Maintenance Services

We provide end-to-end maintenance solutions for critical power applications, including:

  • Generator sets (frequent use or standby units)

  • Automatic Transfer Switches (ATS)

  • Switchgear systems

  • Complete power networks

Our dedicated team of experienced professionals develops tailored maintenance schedules and testing routines for each client, ensuring equipment remains fully operational under any condition.

Your Benefits with Stag Engineering

  • Reduced downtime through proactive servicing

  • Optimized performance under all load conditions

  • Lower lifecycle costs by minimizing repairs

  • Peace of mind knowing your backup systems are always ready

Generator Maintenance

Inspect and Maintain

Level One

77 Point Operational Inspection
Performed as Needed

 

Belts: Inspect for wear, cracks, looseness, and make necessary adjustments

Cooling System: Check and maintain proper coolant levels

Jacket Water Heater: Inspect for blockage and record findings

Engine Crankcase: Verify oil level, top-up as needed

Governor: Test for proper functionality

Fuel System: Inspect for leaks and ensure tank supply lines are secure

Batteries: Check and maintain electrolyte levels

Gauges: Inspect condition of all control panel gauges

Battery Charger: Inspect functionality, record oil pressure readings

Start Engine: Run to standard operating temperature

Oil Pressure: Inspect and record correct oil pressure readings

Fuel Pressure: Inspect and record fuel pressure readings

Frequency: Verify correct RPM/Hz, adjust if required, and record

Voltage: Inspect for proper voltage, adjust as needed, and record

Leak Checks: Inspect and document leaks (oil, coolant, fuel, air, exhaust)

Level Two
Includes Complete Level One Inspection

Includes all Level One inspections, plus:

  • Oil Service: Change and service all engine filters

  • Oil Change: Drain and refill with manufacturer-approved oil

Level Three

 

Includes all Level One & Two inspections, plus replacement of:

  • Batteries

  • Belts

  • Flexible hoses

  • Coolant

  • Radiator cap

Need help finding the perfect product or system?

No problem at all. You can use our power calculator or let one of our expert advisors point you in the right direction.